John deere gator clutch problems.

Here is a picture of my Gator. The secondary/driven clutch is at the bottom and you can see the belt is at the very top when it's not running. You can also see how the primary/drive clutch has opened all the way letting the belt "fall" down to the shaft. It is not tight and the belt has some clearance on either side when it's at the bottom.

John deere gator clutch problems. Things To Know About John deere gator clutch problems.

Solarhome Secondary Driven Clutch Assembly AM138486 AM116177 AM119505 AM128236 AM119965 Compatible with John Deere Gator HPX 4X2 HPX 4X4 HPX 4x6 HPX615E HPX815E. ... There was a problem filtering reviews right now. Please try again later. Douglas Korthals.XUV 590I: Owner Information. Whether you're a long time owner or just starting out, you'll find everything you need to safely optimize, maintain and upgrade your machine here. Operator's Manual. Parts Diagram. Maintenance Parts. Safety and How-To. Attachments.Sep 15, 2016 · I have a 2012 825i and experienced most of the clutch problems folks have had. I really enjoy the Gator except for that clutch. I've pilfered the pics of the home made pulling tool...thanks for that. My Gator is 4 yrs old, but is a weekender...had the first clutch replaced by JD at 37 hrs. Now experiencing similar problems @ 88 hrs. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with Sirius-XM Satellite Radio, Cargo Bed Panels, Spare Tire Mount, Windshield Washer, Venom Performance Shift Kit.

First try throughly cleaning both clutch’s with hot soapy water and or non chlorinated brake cleaner followed by compressed air. Use a nylon brush to clean properly. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 ...2 posts · Joined 2016. #5 · Mar 23, 2016. Deere employee. I have worked on the 590i's. They have way too many problems to list. Motor leaks oil and the rear end half shafts pop out for no reason. Frames are welded poorly and the Briggs and Stratton motor is foreign. I wouldn't buy a gator myself and I work there.Part Number: AM138529. Efficient Power Utilization: The clutch optimizes engine power, providing smooth acceleration, enhanced hauling and towing, and improved hill-climbing capabilities. This ensures that every bit of engine power is utilized for maximum performance. Reliable Performance & Braking: The assembly provides enhanced traction …

I have a 2012 825i and experienced most of the clutch problems folks have had. I really enjoy the Gator except for that clutch. I've pilfered the pics of the home made pulling tool...thanks for that. My Gator is 4 yrs old, but is a weekender...had the first clutch replaced by JD at 37 hrs. Now experiencing similar problems @ 88 hrs.

A forum community dedicated to John Deere Gator owners and enthusiasts. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! ... I recently repaired my Gator that had a primary clutch problem as most other Gator owners have had. I worked in the manufacturing world of industrial and high ...Clutch problems? Here is a quick fix.For owners and operators of John Deere Gator utility vehicles, it is essential to understand the warning lights on the dashboard. This article provides key information about John Deere Gator warning lights, their meanings, and how to address them.By taking the time to review this comprehensive guide and follow its recommendations, vehicle owners can ensure that their vehicle remains in top ...You can easily duplicate the JDG813-1 removal tool. Cut a 3" length of 1/2" un-threaded steel rod. Square off and de-burr the ends, but don't round them over. After removing the mounting bolt & washer from the end of the primary clutch, insert the rod into the crankshaft hole.Two common problems cause the primary clutch to stick. Too high an idle speed is most common, happens as the engine breaks in and the idle does not get turned down. The other cause is failure to lube the clutch, or the use of a wet lube like WD40.

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6x4 secondary clutch spring. My mom purchased a 2005 6x4 gator without knowing what's what in the world. She brought it to my place to look it over. The secondary clutch spring (clutch that's closest to the driver) is all screwed up. Like it partially unwound or something. It's chewing up the clutch spring housing.

Some common issues or problems associated with the clutch on a John Deere Gator include: 1. Slipping clutch: This occurs when the clutch fails to fully engage or …Problems With Clutch And 4wd. Sometimes at idle speeds, the clutch of John Deere Gator 835M doesn’t open properly, causing shift issues. In other cases, the 4WD system of the vehicle fails to engage properly. It can happen due to difficult terrain, overheating or cooling, and loose connections.2 posts · Joined 2022. #12 · Jul 31, 2022. Hi Thanks for answering, The bolt that holds the clutch to the crank shaft is the one that breaks. I have seen other posts of the same thing. Deere could have not had this problem if they would have just put a spring in there to lower engagement pressure. MBDiagMan.Hello everybody, I have just registered after searching the internet for a possible solution to my problem. I am a tech at a john deere dealer in south ga. We have "2" xuv 825i gators sitting next to each other with very similar problems. The one I am working on has 149 hrs and is a 2011. The problem is at around 10-15 mph in 2 wheel drive going forward the front end starts grinding and ...Apr 14, 2023 · Only owned it for a week and was curious if this is normal. When in gear and from a stop - it takes some rpm to get it to engage and when it does its a fairly decent jerk. Not very predictable. That obviously led me to belive clutch was sticking so I contacted the Doc and am planning to send him the clutch for rework.

If it shifts, you either need a new shift cable or it needs adjustment. If it will not shift, the problem is the shifter in the transmission and transmission has to be repaired. Ask Your Own Agriculture and Farm Equipment Question. 2016 John DeerE---- Model PR15 XUV 550 G&Y 2P---- PIN # 1M0550TBTGM051150----. Engine Serial # 1508201184713.Enter machine serial number: The information shown may not reflect all Product Improvement Programs applicable to your equipment. Contact your authorized John Deere Dealer for details on the programs that apply to your equipment. John Deere products are exceptional quality. In the event of a recall, information is shared with consumers as ...Oct 19, 2021 · 4319 posts · Joined 2015. #3 · Oct 19, 2021. Contact the Clutch Doc at [email protected]. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with ... I'd check with John Deere try Pattisue 1-800-537-8233 EXT 3226 she could tell you. 550 S4 JD Green and Yellow, Lexan Vented Windshield, 3000LB Winch, Bighorn Tires, Alum. Alloy Wheels, Poly Roof, Brush Guard, Rear Bumper, Turn Signals, Flasher, and Stop Lights. Side Mirrors and Rear view mirror. Like.825i secondary clutch problem. I have a customer with a new 825i that we have replaced the secondary clutch on twice in less than 300 miles. It appears that the secondary opens up too far when run at full throttle/top speed and then the sheave starts to shed metal, which shreds the drive belt. Customer was running at full speed on dry pavement ...Solve clutch issues easily with John Deere Gator XUV 825i Clutch Quick Fix shim pack by Extreme Metal Products. Read More. The problem may be that the clutch will not fully open making the belt rub on the outside edge of the Primary clutch. This will allow the motor to come to a idle and the gears function properly.13 posts · Joined 2023. #1 · Aug 24, 2023. I've been around gators for at least 15 yrs. We found if you take care of them they will take care of you.. been solid machines. My current gator is 2022 835R we bought new and really like it but have had 2 issues. One is it always tended to shift plenty hard between gears.

The diesel weights will need to be shortened 1/4" to fit into the 825i clutch basket. These weights are hardened to the 1/4" stock removal will need to be removed with a mill or cut off wheel. Results: Clutch starts engaging at 1400 rpm. 2000 rpm = 5 mph. 2500 rpm = 9 mph. 3000 rpm = 17 mph. 3500 rpm = 25 mph.

The grinding into gear can easily be caused by an improperly working clutch. If it has been forced into gear multiple times in a rough, forceful manner, then the gear teeth can be damaged causing it to grind into gear even when the clutch system is working properly. Doc the Clutch Man. Gator 825i. jansmeets33.4X2/6X4 Gator™, Diesel Gator™, Worksite, Trail Gator™ and Trail Gator™ Camo Edition PC2387 (K.1) APR-24 7 / 8 To The Customer The part numbers in this Parts Catalog were correct at the time of publication. Per John Deere policy, we continuously improve our products. Therefore, when ordering parts verify the part numbers with your dealer.So, your John Deere Gator is getting hard to shift. It sticks in gear and you can't get it out of gear. Well, it's not the transmission, it's the AM144323 CVT clutch. The fingers on the …3 posts · Joined 2024. #1 · Apr 6, 2024. I have a 2003 Turf Gator (Green Golf Cart with a bed). I need some help trying to figure out the clutch. The rollers are bad New clutch for this model is a thousand dollars. A roller kit is about 300 dollars. Complete new clutches for other models are about 150 dollars.Turbo diesel gator Discussion starter. 1 post · Joined 2023. #1 · Nov 18, 2023. I have a 2018 xuv855ms4 gator with about 8,500 miles and after I replaced the primary clutch on it won't go faster than 10 mph I think it has to do something with the primary clutch what should I do. 10.Oct 19, 2021 · 4319 posts · Joined 2015. #3 · Oct 19, 2021. Contact the Clutch Doc at [email protected]. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with ...

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Clutch problems? Here is a quick fix.

Gator owner Discussion starter. 6 posts · Joined 2020. #1 · Sep 12, 2020. Hi I have a 2020 Xuv590m with 13 hours . It is becoming a battle to shift gears especially from reverse to forward . Afraid I’m going to break the shift handle . Shifts fine when not running . It’s just 12 months old.709 posts · Joined 2013. #5 · Aug 9, 2016. Well to level this out a bit, the clutch system on the 825i is a Constant tight belt, which basically allows you to roll into the throttle and not have that jerkiness. it's not the same clutching as the 550's and 625i's. Yes they have the same type of clutches but the belt isnt sitting lose on the ...2013 RSX 850i Shifting Problems. I'm new to John Deere products and just bought a new Gator RSX 850i I really like the looks and the way it rides but after only having 20 miles on it ran into problems with it shifting from forward to neutral and also shifting out of reverse. I have had it back to the dealer twice the primary clutch has been ...So, your John Deere Gator is getting hard to shift. It sticks in gear and you can't get it out of gear. Well, it's not the transmission, it's the AM144323 CVT clutch. The fingers on the clutch basket warp and make the clutch spider stick in the slides, causing the clutch not to release all the way when the engine is idling.John Deere 5320 4WD with 542 FEL, MX-8 Mower, MX-6 Mower (SOLD) , 2020 1025R with FEL, AP10F Forks, X585 with 45 FEL, 590M XUV (SOLD) , X300, LT 133. ... Check out the John Deere Gator Forum (not the thread on GTT) and you'll see a forum specifically on clutch problems throughout the Gator line. There's also a guy who reworks the primary ...This is the area to discuss John Deere Gator performance modifications, Gator Accessories, etc. ... XUV 550 Clutch Problems - SOLVED! sierrahotelak; Apr 21, 2020; 11 ... 9K Jan 12, 2024. by 200mph. JD Clutch Doc Is Now Offering Venom Performance Shift Kits For The 825i. Bradhill; Apr 28, 2018; 32 36KOur John Deere Gator broke while I was out doing chores and now we need to see if we can get it back in... It's never fun when a piece of equipment breaks down. Our John Deere Gator broke while I ...The rare silver-backed chevrotain, an animal that looks like a deer and is as small as a rabbit, has been found Vietnam after being lost to science for 30 years. It’s not a mouse, ...XUV 835R: Owner Information. Whether you’re a long time owner or just starting out, you’ll find everything you need to safely optimize, maintain and upgrade your machine here. Operator's Manual. Parts Diagram. Maintenance Parts. Safety and How-To. Attachments. Specifications. Model Page.The Electric Work Vehicle. All of the work without the emissions. This quiet all-electric Gator UTV was designed to work hard. Up to 600-lb cargo capacity. Electric motor with on-board charging. LED charge-level indicator. View Electric Work Vehicle.16 posts · Joined 2020. #2 · Apr 15, 2021. I had a 590m and traded it in and it had less than 200 hrs on it. It first had problems with clutch, then front differential, so I sold it and purchased a Yamaha Viking EPS and I have had it nearly a year with no problems it shifts gears real good, and no problems with clutch and e wheel drive.If it shifts, you either need a new shift cable or it needs adjustment. If it will not shift, the problem is the shifter in the transmission and transmission has to be repaired. Ask Your Own Agriculture and Farm Equipment Question. 2016 John DeerE---- Model PR15 XUV 550 G&Y 2P---- PIN # 1M0550TBTGM051150----. Engine Serial # 1508201184713.

Best. Brad- JD Clutch Doc. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with Sirius-XM Satellite Radio, Cargo Bed Panels, Spare Tire Mount ...JD GATOR CLUTCH problem-grinds-please look at this pic-are these the plastic buttons? ... Type gator in model number then select 4x2, 6x4 etc for the list that pops up. ... John Deere Forum Craftsman/Sears Forum Backyard Round Table: ...John S Kiernan, WalletHub Managing EditorMay 3, 2023 Drug abuse has a long and storied history in the United States, and we’ve been “at war” with it since 1971 under the Nixon admi...Step 5. Place the gearshift in the "Neutral" position. Start the engine to check neutral start. Drive the machine over rough ground to check adjustments. The John Deere Gator is a multi-use utility vehicle; it uses a centrifugal clutch to propel the machine. This system is belt driven, so that when the gas pedal is depressed the belt opens up ...Instagram:https://instagram. best race for a warlock Hello everybody, I have just registered after searching the internet for a possible solution to my problem. I am a tech at a john deere dealer in south ga. We have "2" xuv 825i gators sitting next to each other with very similar problems. The one I am working on has 149 hrs and is a 2011. The problem is at around 10-15 mph in 2 wheel drive going forward the front end starts grinding and ... ittai sopher If in high, do it in low. The engine will race up like crazy in low until it reaches about 5MPH, but then the engine will sound normal. Slow speed in high will heat up the belt and can cause problems with the clutch. Hope this helps. HIGH range.. That makes sense MBDiagMan.. Thanks for the insight. lahaina power outage New member. Had a similar problem on my 6x4 gator--sounded like piston rattle. thought it was a secondary clutch, but finally figured out it was the drive chains slapping because they were loose. Tightened up and greased and now quiet. sounded like a big bucks problem, but fixed with a little wrenching. ari custom sleepers Apr 14, 2023 · Only owned it for a week and was curious if this is normal. When in gear and from a stop - it takes some rpm to get it to engage and when it does its a fairly decent jerk. Not very predictable. That obviously led me to belive clutch was sticking so I contacted the Doc and am planning to send him the clutch for rework. saint alphonsus medical center nampa photos XUV 550 Clutch Problems - SOLVED! Wanted to pass along my experience and Kudos to Bradhill and MBDiagman. After experiencing hard shifting problems on my 2012 550 XUV, I found the info on the forum leading me to these two guys. I shipped my clutch off to them on March 16th, and received notice that the repaired clutch was shipped back to me on ... pharm final exam The 865 appears to have a slightly different front clutch/spring/weight configuration which gives it a topspeed of 34mph on the flats vs. 32 for the 855D. The RPMs are mechanically limited but I don't encourage tinkering with it. ... A forum community dedicated to John Deere Gator owners and enthusiasts. Come join the discussion about ...Yes you can make one or the cover is available for under $40US. 2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt Inverter, 2500lb Winch installed in cargo bed, Front and Rear LED auxiliary lighting (4" square 27 watt), Front and Rear CV Guards, Koplin ... mckevitt patrick funeral home obituaries 4319 posts · Joined 2015. #4 · Sep 3, 2021. Have you removed the CVT ( clutch) cover and inspected the belt for damage or damage to the clutch‘s ? If you can post photos it may help troubleshoot the issue for you. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear ...440 posts · Joined 2012. #2 · Nov 25, 2019. Unfortunately hard to shift into and out gear issues are inherent with many models in the Gator lineup. JD Clutch Doc has a long term solution for your hard to shift issues. Contact JD Clutch Doc at [email protected] for more information. 2006 JD 3520. 300CX.As the nine speed increases, the primary (one on the engine) should close and the secondary should open. Also, make sure the belt and clutch sheave surfaces are dry. Since you previously had an oil seal problem, make sure it is not l asking again. Hope this helps. Doc the Clutch Man. Gator 825i. Like. M. make a money lei with ribbon Your Ford's clutch switch, known as the neutral safety switch, prevents the vehicle from being started in gear. This safety feature is designed to avoid costly damage to your vehic...The Gator is a used 2016 XUV 825i (Serial:1M0825GECGM112316) with round about 700h and 6000miles. equipped with a full closed deluxe glass door & cabin, cabin heater, Alloy Wheels, winch, front and rear fender protection and many more from the JD equippment list... The problem is that the vehicle does not reach the desired top speed as it is ... lazy gecko sailing and adventures You can easily duplicate the JDG813-1 removal tool. Cut a 3" length of 1/2" un-threaded steel rod. Square off and de-burr the ends, but don't round them over. After removing the mounting bolt & washer from the end of the primary clutch, insert the rod into the crankshaft hole. fabelmans playing near me XUV855M S4. Diesel engine and smooth power steering. Multi-passenger capability for four people. Easier shifting, with integrated park position. Electronic switch for instant 4WD engagement. STARTING AT: $22,399.00USD, PLUS ADDITIONAL CHARGES 1. Order Online Build Your Own. Find a Dealer. dr. ian spooner Greetings, I have a TX gator WOTURFD00588xx. It has about 2271 hrs on it. This gator has an interesting erratic problem I hope you could all help me out with. The gator seems to start fine on initial startup when cold. You can drive it around for 15 minutes or so without any problems, on off etc. You can mash the throttle and push it just a ...Primary Clutch. Ok, gonna see if there's actually anybody reading any of these. Monday, I bought a 1999 Gator 4x2 with problems for the sum of $500. Main problem was engine would go to proper rpm, but machine would barely be moving. It didn't take a lot of troubleshooting to figure out the primary clutch sounded like a container of …John deere 865M half door problems. E1GHTZ; 1d ago; 0 ... 550 clutch issue. charlesclark8417; Mar 7, 2024; 2 224 Mar 8, 2024 ... If you need to talk about the John Deere Gator XUV/SXS/UTV and it does not fit into a Model Specific section above, post it in here. Show Less .